Filler over epoxy/bare metal dilemma

T

TX79Z28

As many of us have experienced, I just had a "detour" in my project. Just a brief background: When I started the tear down almost 5 years ago....yes I know....a LONG TIME, I had NO clue as to what process or products to use for all the body work. A local jobber was great help in getting me started; however, I think I got some "dated" advice from him. I started off by stripping the car to bare metal and was going to shoot etch primer over the filler work...per his advice. Somewhere along the line, I found out about epoxy primer, but not about SPI. The jobber sold me a "sort of" epoxy, which was "Corlar mastic" by Dupont. As I found out later, this is actually an industrial coating used on OIL RIGS! I sprayed this stuff OVER the filler work, and although it was a PIA to spray, it covered fairly well.

Well fast forward, and I found SPI and have been VERY happy with their products and customer service. After much soul searching, I decided to strip the Dupont stuff, and re-shoot SPI epoxy. With the exception of the BC, all the products on my car will be SPI, and I wanted to keep it consistent.

As I was stripping the old epoxy, I realized I had done filler work on the bare metal. I know this is a time-proven way, and many folks still do it that way. However, for me (and per SPI) doing the filler work over two coats of epoxy makes more sense. As I was sanding, I could swear I saw what appeared to be rust under some of the filler that I hit with the DA by mistake. By the time I could look, the DA had hit what might have been slight rust, so I am not 100% sure. This brought a nagging thought into my mind, and I kept second-guessing myself as to what quality of work I did with the filler back then. Don't get me wrong, I don't know squat now (just enough to be dangerous) but a WHOLE LOT more than back then. I hate the thought of stripping all the filler work that I did back then, but this brings me to my question.....which if I am asking....I think I already know the answer.

Since I am down to stripping to bare metal anyway, should I just remove all the filler? Shoot 2 coats of epoxy and re-do all the filler work on top of that? Oh, BTW, there is some more filler on both lower quarters still covered by the old epoxy.


Any thoughts/advice/insight would be REALLY appreciated!








 
I know how you feel, I've stripped my car twice. Once to get the original crap off and again after I made a mistake. I think you know the answer to your question. Strip it, you'll feel better about the end result. It's a good feeling knowing (without doubt) you have a solid foundation.
 
I agree, I guess I was looking for "validation" to my growing concerns! I guess I would rather do it now...than after the body work was done, painted, and all put back together...and THEN realize I SHOULD have done it now!
 
Exactly! Just to be sure let's see what the other guys say, I am still very much a noob, but I can empathize with you 100% :)
 
I think you guys have it covered. If you care about the car, you know what you need to do.
 
Well, tonight ALL the old filler comes off! After two coats of epoxy (waiting overnight between coats and another 36 hours before filler) I will re-do the filler work on top of the epoxy using Rage Ultra (expensive stuff!)
 
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