I will definitely have to do paint correction. I can't seem to stop getting massive amounts of orange peel. I bought some sheet metal at home depot for testing gun setup and have tried multiple combinations of liquid/air settings but nothing has worked. That said, the headlight buckets turned out perfect. While painting them, I was perhaps a bit closer but otherwise the gun setup was unchanged.
Hang a roll of masking paper up on the wall and use that for your spray patterns. You don’t need sheet metal for that. You can tell how well your gun is adjusted by the shape and amount of body of the pattern.
What gun are you using ?
What is your PSI at the gun with trigger pulled?
What size is your air compressor ?
What is the fluid setting on your gun?
What is your fan?
Here’s some generic settings that will help you get close regardless of your gun.
Set your fluid 2.5-3 turns out. PSI 30. To set your fan, open it wide up, pull trigger to first stop, and watch the pressure gauge on your gun. Slowly start turning in your dan until you see the needle on your gauge bump up ever so slightly. Now you’ve found the sweet spot for your gun. I learned this trick awhile back and it’s prob been the single most factor in improving my quality of spray.
Now when you spray use lots of overlap—75%. Do light fast coats with that overlap. It will almost feel like you’re spraying right over everything you just sprayed.
Without knowing what gun you are using, I cannot comment on the distance to hold it from the panel. I use an LPH400 and sprayed way too long with that before I realized you have to hold it very close, like 4 inches. When I figure that out my spraying got instantly better.
With practice it gets better. These are the settings I mentioned with SS sprayed outside on a large camper. Peel is unavoidable but this is like factory peel.
This is those same settings with clear coat on a small part which is easier to get slick: