1969 Chevy C10

Still waiting for a sample of the dark blue paint.
Decided to start prepping the cab by removing the old door seal adhesive:
Cab Door Seal Adhesive 1.JPG

Cab Door Seal Area.JPG


Couldn't do the inside because the dash pad was in the way so ended up dismantling the dash. The steering column appears to already be the darker blue color:
Dash Area Disassembled.JPG


The circuit film for the gauge cluster was de-laminated and you can see where two circuits had come loose and are shorted out.
Gauge Cluster Circuit Film.JPG


There is years worth of dirt and grime under the dash and then I saw how they had secured the clutch lever with a piece of wire:
Clutch Lever Retainer.JPG


On a positive note, I was able to get the outside of the door prepped and applied a coat of reduced epoxy as a sealer. It is gray from mixing white with black epoxy.
Driver Door in Sealer 1.JPG
 
Okay, the dark blue arrived this afternoon so sprayed 3 coats over the light blue after wet sanding with 600 grit. It wasn't what I was expecting as it is a metallic paint and not quite as dark as I imagined.

Here's the original blue followed by the dark blue.
Original Colors no Clear Coat.JPG


Original Colors no CC.JPG


I grabbed the very slow reducer by mistake so it is still flashing off a bit in this picture. :oops:


508 Dark Blue.JPG


508 Dark Blue 1.JPG

Owner likes the darker blue.
 
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Working on the other fender now. Media blasted and two coats of epoxy:
Fender Left in Epoxy.JPG


Shot two coats of polyester primer, applied guide coat and block sanded with 80 grit.
Circled problem areas with a pencil. Hammer and dolly work to bring them close.
Block Sanded Poly Primer.JPG


Filler applied and then block sanded with 80 grit. Sorry didn't take a picture of that step.
Filled Low Spots.JPG


Shot 3 coats of regular 2k build primer using 2.0 tip.
2k Build Primer 1st Application.JPG


Guide coat and blocked with 150 grit. Shot two more coats of 2k build primer and then guide coat and blocked with 320 grit, followed by wet sanding with 600 on a soft block.
Here it is still wet from being rinsed off. When it's wet like this you can glance down the panel and check for any problem areas.

2k Build Primer Wet Sanded.JPG


The paint arrived today so I need to start focusing on getting the cab prepped and painted. Still debating whether to go ahead and paint this fender and the drivers door or just seal them with epoxy and wait. Leaning towards painting them since I will be out of town for a few days and then can sit and cure.
 
I like both colors. I like the light blue more. Powder blue. What if you incorporate both blues on the interior some how. A 2 tone steering wheel maybe
 
Had the windshield and rear glass removed from the cab.
Thought this was rust on the upper dash:
Windshield Removed.JPG


Turned out to be dirt for the most part:
Dash right upper after cleaning.JPG


It seemed like every time I bumped the vehicle or closed a door, dirt fell from under the dash area. Decided to try and clean it up a bit.
The heater box really showed just how dirty things are when I started washing it.
Cleaning Dash Area.JPG


Couldn't figure out what this black rectangle insert on the left above the ignition switch was until I took it out:

ACC OFF ON START insert.JPG


Decided to try and paint the letters white.
Needs a little clean up once it dries but for a GM product not too bad.
ACC OFF ON START insert painted.JPG
 
Painted the driver's door and left fender today. The door is at a slight angle leaning away from me at the top. It is resting on the edge of the table and leaning against a 12v Battery in a in plastic box. Nothing but the best for this hack. LOL
Painted.JPG


Fender Left Painted.JPG


Tried both the 3M Green and Purple tapes.
The jury is still out on which one I like best. The purple tape stretches a bit but the green seemed to create a slightly cleaner line. Of course this critique coming from a first time user doesn't mean much.
 
The painted panels look good! I'm always interested in the order of operations, and it looks like much of the truck is far behind these completed panels. This observation is not meant as a critique, but it would be interesting to learn what the plan is to get the rest of the truck into final finish.
 
Since these panels needed extensive work and I was waiting for a decision on the color I went a head and repaired and painted them.
Now, that the color has been decided on and the paint has arrived I will remove the bed and concentrate on the cab. Once that is painted, I will work on the bed and get it painted and reinstalled.
The tailgate is a mess and the hood is banged up as well, so those will probably be the last two things I work on. I believe I will need the exterior trim and emblems installed on the fenders and doors before reinstalling them. Don't see how I could reach the backside any other way.
 
You do real nice work.

I remember installing my fender emblems before I put the fenders on the truck and being very happy I did. I can't imagine trying to remove that back nut after the fender is on, I imagine the trim would be even harder to work on.
 
Separated the bed from the cab.
Bed Separated from Cab Left.JPG


No small task for a one man operation. Everything has to be planned and executed carefully.
Bed Inside View.JPG


I may enlist some help and move the bed outside for media blasting. Haven't made up my mind on that yet.
Now to finish dismantling, cleaning and prepping the cab for epoxy primer.
 
I just happened on to this post by accident, so I registered today. It is like I am looking at my truck, an exact replica of what my truck used to be, two tone powder blue/white 4 speed stick shift with a 307 CID. My patch panel for the passenger side will be much like yours and the A pillar has the same rust. Thinking the rust is from the hole for the antenna wire going through the cowl/firewall. My cowl air boxes had years of hay and dirt in them which plugged the drain and allowed them to rust through. I remember as a kid when the floor was muddy it got the hose, which rotted the floor pan. Luckily my damage to the floor was not as extensive as yours, mostly next to the kick panels. If you have anymore pictures of your rocker panels during the install I love to see them. Is there a way to PM them and not to clutter up your post? I am having a difficult time getting my rocker panels to match the original body curve and seeing what you had to do would help I'm sure. Hoping my work looks 1/2 as good as yours!
 
The reproduction panels rarely fit perfectly. I clamp them into place and then try to determine what needs to be done to get them to fit properly.
The left side required nothing other than making some long wedged shaped cuts to remove enough metal to get the correct contour at the A-pillar.
The right side required more modification. It had to be widened nearly 3/8" toward the front and then welded and worked into shape.
Take your time and it's always better to check and double check the fit before modifying the panel.
 
Majority of Seam sealer removed:
Roof Seam Sealer Stripped.JPG


Starting the clean up process on the tight areas of the door jams, window channels and cab seams.
Door Jambs Stripped.JPG


Didn't want to media blast these areas because the cab isn't completely stripped under the dash and the media would surely collect there.
 
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