6 week timeline to complete car - What am I missing?

K

kortensi

So I work for a really good company (Rackspace Hosting) and one of the perks is that after being there 7 years, I get to take a two month paid sabbatical. In February and March of 2014 I will be working on the car with the goal of completing it in 6 weeks. This gives me two weeks extra in case I need more time.
*I've got some updates in-line from a friend. Is my understanding of the order of application for the SPI products correct? What am I missing?
I already have 2 Gal of Southern Polyurethanes Epoxy Primer. The rest I still need to purchase.

Current progress:
http://kens71.com/


My rough time line is as follows:

Week 1
- final prep of body, panel/hood/door/headlight/bumper final alignment (It's pretty close to dead on already)
- Prep garage for paint, hang tarps/plastic sheeting, build air filter frames for garage door (plastic sheets are cheap, you'll need to change them prior to the color and clear. you'll need a fan for air movement. You didn't mention lighting? You'll need ceiling lights and wall lights. You also need plenty of room to paint around the car without walking into things)
- Get 2nd air compressor and connect to run in parallel, install inline air filter (you'll need at least two filters especially if you are using oilless compressors, they run hot and create moisture). 1 stone style filter for debris and 1 large desiccant style for moisture. You also should put a disposable filter in your hose leading to the gun. Granger is a good source and they have desiccant style filters with media that you can reuse by baking it in an oven. Install a gate valve so you can bypass the filters for general air use. No use shortening the life of the filters)
- Raise the car up on jack stands (you'll need to move it out to wash the garage prior to color)
- Tape up car in prep for spraying (nothing fancy, you'll need to redo several times as primer and dust build up. Blow it off very well first)

Week 2
- Wipe down the car with Southern Polyurethanes Waterborne Wax & Grease Remover (blow off the entire car very well first)
- Spray 2 coats of Southern Polyurethanes Epoxy Primer (make sure fiberglass work is done first)
- Apply body-filler if necessary.
- (block)Sand
- Spray two or three coats of Southern Polyurethanes 2K Regular Build Primer. (I would stick with the epoxy throughout the blocking process. SPI epoxy block sands very well and you have an advantage to still apply filler if needed. This also eliminates the need for an additional paint product. You will exceed those 2 or 3 coats, most of it will end up on the floor. I actually use gray and black primer alternately instead of guide coats)
- (block, block, block)Sand, sand, sand, sand, sand
Pull the car out and totally clean the garage. If stuff doesn't need to be in there, put it somewhere else. Everything in the garage is a source for collecting dust and dirt that can end up in your paint. An empty garage is best. Hang new plastic. While the car is outside, blow it off completely. Double check every part of the body for any defects and check all the gaps. Pull it in and re-mask it.

- Week 3
Make a plan of how the main body and all the loose parts will get hung and painted. Also plan the time of day to paint when neighbors aren't doing yard work with blowers etc. It's also best to tell them that you are going to paint and there will be nasty fumes
- Spray 1 coat of Southern Polyurethanes Epoxy Primer as a sealer
- Wet sand sealer ( I would use SPI 2K Urethane Sealer in white instead of epoxy. This will lay down nicer than epoxy especially for a beginner)
- Spray 2 to 3 coats of base coat (type and color TBD) (depends on the quality of the paint you choose, PPG Deltron can get away with 2 coats generally, but a cheaper grade paint will take more coats)
- Wet sand base if necessary (lay it down smooth, don't plan on sanding it, especially if you go with a metallic)
- 2 to 3 coats of Southern Polyurethanes Universal Clear (plan on 3 coats)
- Wet sand clear (you'll need to wait a couple days depending on the temperature during the nights)
- Buff (one person sanding and clearing will take about 4 days depending on how smooth you laid the clear on and the level of detail you'll be happy with)


Week 4 - Interior
- Vacuum out interior
- Sound/heat barrier and carpet
- Dash/ gauges/ center console install
- New stereo and speakers
- GPS Tracking/ Alarm
- Door handles and hardware
- Power windows
- Power locks


Week 5
- Seats and seat-belts
- install weather-stripping
- Windshield
- Side mirrors
- Bumpers
- Side molding
- Emblems
- Door alignment
- Marker lamps/turn signals install

Week 6
- Rims and tires
- Alignment
- License and registration and inspection
- Insurance
- Drive the shi* out of her


Thanks for reading.

KO
 
WOW! That is one heck of a time frame and not so sure I could follow it but but of luck and keep us posted.
Rack space is a great company.
 
Working 7 days a week and you might get it done. Find a helping hand or two and your chances are better. It also will depend on how perfect of a job you are looking for. I have spent the better part of a week block sanding for a show car finish. It is going to take major dedication on your part but I can see it being accomplished. The good part is you have a game plan and an extra 2 weeks if needed.
 
i'm afraid your going to end up rushing cure times. especially this time of year . good luck with it.
 
Things never go as planned so plan on working a lot of hours and hope everything goes smoothly. and as shine says,, cure times are a concern so keep a eye on that, and make sure you keep the heat up so things work more in you're favor.
 
I am finishing my shopping list and want to make sure that I get everything in one order.

I already have Epoxy Primer
6610-1 Grey - Gallon
6700-1 Activator - Gallon


Car has been in bare fiberglass for more than a year.
Waterborne Wax and Grease remover
700-1 Gallon

High build Primer 4:1
8000-1 Primer - Gallon
7001-4 Activator - quart

2k Sealer 4:1:1 (what's the other 1 part, reducer?) or should I use the Epoxy primer that I already have?
6402-4 White - quart
6501-6 Regular Build Activator - Half Pint
?? Which reducer do I need? 870-1 Medium?

Universal Clear 1:1
4000-1 Universal Clear - Gallon
?? Which activator do I need? 4001-4 up to 85 degrees?

Thanks.
KO
 
Gonna need lots of extra heat to cure those products well in that time frame. Don't rush the spray applications, and do have a climate controlled area where surface temps can be kept above 65 at ALL times.
 
Since the car has been in bare glass for a year does it still need a few days in the Sun?
 
a quart of sealer will not cover everything. you might want to reduce some epoxy if you have it left over

you need to post pics of the car during the 6 weeks
 
crashtech;32725 said:
Gonna need lots of extra heat to cure those products well in that time frame. Don't rush the spray applications, and do have a climate controlled area where surface temps can be kept above 65 at ALL times.

I ran a test this week to see how warm I could get my garage. I used 2 oil warming heaters and cranked them up to max over night. In the morning, it was 35 Degrees F outside and the internal temp in the garage was 81 degrees measured on a thermostat.
The surface temperature of the vette was 74 degrees measured with a laser temperature gauge.
I'm hoping that will be sufficient for curing.

thanks
KO
 
Depending on when he gets ready to spray as to the curing time and temperatures. He is in Texas. It was 80 yesterday. I was traveling for work and there were people swimming in the outdoor pool. It's a little different today. Went to bed w/ temperatures in the low 70s, woke up to upper 30s and cold for the next 7 days. But we will be back to shorts and tshirts before too long.
 
Barry;32589 said:
WOW! That is one heck of a time frame and not so sure I could follow it but but of luck and keep us posted.
Rack space is a great company.

Hi Barry,
Thank you very much for your help and advice today. I really appreciate it.
KO
 
kortensi;32975 said:
Hi Barry,
Thank you very much for your help and advice today. I really appreciate it.
KO

Anytime, enjoyed the conversation!
 
i wish you all the best. thats a pretty full boat. it would take me half that long just to figure out what i was doing :) i've found i dont move as fast or bounce as well as i once did. good luck with it ........ and we love pictures .


dont forget about jc clarks trick of heating over night with a couple of heating blankets . golden idea :encouragement:
 
Just about a week and 1/2 away from starting my sabbatical.

Another question, If I want to mix up some epoxy and primer, about how much would I mix to just do the top side of a hood.
I want to get some practice in and dial in the guns.

Thanks
KO
 
I'll be using the Iwata LPH-400 and LPH-440 for guns. As for style, it doesn't exist yet. This will be the 1st time I've ever done this. :confused:
 
The Stingray hood is not large, I suspect 8oz. will be enough for a full coat and part of a next coat. The first coat is where to get an idea of material usage by measuring what you have left against what you started with. Subsequent coats are easier to gauge.
 
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