1941 chrysler coupe build

SPI red oxide, not just for breakfast anymore. Makes for an excellent guide coat also, and a bit of build to boot.


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These are from welding the trim holes:

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Another round of filler and blocking topped off with some more epoxy.
Couldn't take anymore and since my Christmas holiday was upon me, I just left her at that. Can do some more skimming at the final body work stage. I'm still on metal. Only did this Bondo to see if the metal was gonna be OK.


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The roof sticks out further than the window frame panel below, so I had no choice but to do a little sculpting.


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On to the doors. Relaxing time using the furniture stripper to remove the paint. Don't know why I love doing this. Maybe just the anticipation of what lies beneath is exciting.

Both doors, a few dings and both have the swelling at bottom edge fold over flaps.


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They look pretty good, no?


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How the front edge got hit, no idea, maybe a replacement door from an accident car years ago.


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Got the stud welder from work to pull the dents. Wavy but I'll take it. I have no aversions to filler, especially when there is no back access to this area.

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Got the zip wheel out to take a look.


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I keep some brake formed angles under my bench. Hot dang if the two pieces together weren't the exact height I needed. Never happened before in the history of Pugsy's Garage.
A little shrinking and stretching here and there.......


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Of course the celebration didn't last long after the welding which changed the shape drastically.



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Copious amounts of heat applied at the exact precise spots for the exact precise amount of time were applied. OK, most of that was BS, I just heated here and there til they came back to shape.



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I put the bottom channels to the side as I need to repair the skin before installing them. But while it's on the bench upside down, why not check out the power window motor installation. Seemed more interesting after being bored for so long on that roof project.

Window requires deleting the expletive vent. I was gonna get a bent glass but the radius would be too large. For the bottom, I will make a tall glass channel from 1/8" stainless that will be strong enough to hold the two pieces required to form the one piece window from flopping around and breaking the silicone joint. The seam will also have 1/2" x 1/2" mirror polished stainless trims over it which will be UV bonded to the glass. One inside and one outside. I'm hoping that will stick everything together with no issues down the road.

Simulated glass from 1/8" steel in place.


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Worm's eye view:

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Lots of metal cut away for the motor install. Angles tacked around the opening to stiffen it up.


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On to the doors. Relaxing time using the furniture stripper to remove the paint. Don't know why I love doing this. Maybe just the anticipation of what lies beneath is exciting.

Both doors, a few dings and both have the swelling at bottom edge fold over flaps.


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They look pretty good, no?


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Could you please provide the details on the furniture stripper you use and the procedure that follows. i.e. how'd you get the paint odd and to the bare steel? DA or the like?
Thanks for the reply!
 
Could you please provide the details on the furniture stripper you use and the procedure that follows. i.e. how'd you get the paint odd and to the bare steel? DA or the like?
Thanks for the reply!

I use any furniture stripper, they all work the same. Rubber gloves required. Grab an old brush and the key is to lay it on thick. A thin coat does nothing. Wait until it bubbles and then scrape off with a putty knife. May have to repeat the applications couple/few times. Do not allow stripper to dry as the paint then just re-dries again. If you hit some paint that doesn't bubble/wrinkle up, all bets are off. Grind or 3M paint stripper wheel.

After scraping most, wipe access off and DA sand with grit of your choice. Coarse is faster.

Here's my back window frame with the bubbled up paint.
Look carefully at the second pic. On the cart I'm working on, you can see some thick spillage and some brush marks thru some spillage. When you apply it, you want it laying on the paint just like the thick puddles on my cart, not like the places with the brush strokes thru it.

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I agree with your comments about the stripper, put it on thick and don't fuss with it. I used to use "Zip-Strip" but it's not the same anymore.
I found a stripper (furniture grade) at the local hardware that worked a little better called "Dad's Easy Spray".
What helped big time is that the gallon stripper comes with a small pump spray bottle. Using the pump bottle you can put on a thick even coat without thin spots that brushing is prone to. Sometimes I cover it with the thin plastic sheet left over from car covering. Wads of it go in the trash anyway. The plastic sheet isn't affected by the stripper and it keeps the solvents from drying too fast.
 
I cut out for the new latch and made an access hole in the inner panel nearby as well.
Will weld the latch in later as lots to do in this area and the access from the latch hole will come in handy.



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Chrysler door handles are non existent in the aftermarket so I had to pick something similar. I found 48 - 52 Ford pickup handles to be OK for the replacements. However, I didn't stop to think about if the body line was wide enough for the handles....D'OH!....of course not.


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Tacked the striker bolt plate in place so I could size the door edges. Back edge lined up perfectly and all the way up and over. The front edge was so close that I ground right thru the folded flap.
A good way to clean up in there is a bonus from this. Then I thought that a guy could planish if able to pick the skin up. Rather than edge welding, where planishing is impossible, I made an angle piece to fit the front edge to go along with the whole bottom edge and about a foot of the back lower edge.




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